Sunday, January 30, 2011

Katie started on a ps mock-up of what the Beast may look like. Love the engine!

picked up another old engine and gearbox from Mum & David's

I couldn't believe it when I picked up the gearbox and the bottom fell out. The magnesium alloy had corroded from sitting on dirt for the past 10 years. Still hoping some parts are useful! The engine is a 1500N. Need to have a good look at it still, but I think the crank case will be the basis for the new 1915 rebuild.

Trying to decide if it's worth making my own checker-plate or stainless floor pans or just buy the replacements???




Wednesday, January 19, 2011

The Plan (till I think of something better)

  • full body off restoration
  • new floor pan halves
  • upgrade tans-axle to IRS and solid mount
  • uprated clutch ~ 1700 - 2700lbs - Kennedy
  • four wheel ventilated/cross drilled diskbrakes - Kerscher
  • lowered spindles
  • adjustable frontend (possibly balljoint, currently king & link pin)
  • urethane bushes throughout
  • lowered shocks - front only
  • adjustable spring plates
  • HD sway bar
  • castor shims - front end
  • blueprinted & balanced 1915cc engine, full flow oil system, msd ignition. (built by myself)
  • traction bar
  • full body respray - gloss black with wasabi green inserts
  • new interior - seats, carpet, gauges & sound system
  • bump steer kit
  • 17in 5/130 Prosche pattern wheels
  • weld bigger/stronger chassis to transmission forks gussets

Aiming for somewhere between 140 - 160 HP

It's completely apart!

Removal of spring plates  
Removal of spring plates


 Lindsay's spring plate tool proved to be truly invaluable just as he described on eBay!








The old engine and trans-axle aren't going to cut the mustard for the new beast, but might hold on to then build a putt around beetle.

 The Body - (no it's not as pretty as Elle), but we'll work on it


The new gear IRS box found under Mum & David's place. Still going to need some adjustments (super diff, close ratio gear set)

The old Gear box
 It was a gold mime under Mum & David's place. Beetle parts piled high, forgot I had most of them.
Marking and measuring for the welding in of the IRS upgrade 
My girls.

Sunday, January 9, 2011



Apprentice #2

That's it mate, if you can't get it off just whack it!

Where to start??

This is going to take years with these 2 as assistants